Hello!

I'm Ahmed Khalawy

Senior QA/QC Engineer | ISO 9001 & CE Mark Specialist | Digital QMS Builder

Transforming Quality Systems into Measurable Business Results

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Hello!

Driving Operational Excellence & Digital Quality Transformation

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About

About Me

Mechanical Quality Engineer and ISO 9001 Consultant in Saudi Arabia with + years of experience in building, transforming, and leading Quality Management Systems (QMS) across manufacturing, energy, and construction sectors.

Supporting organizations in Riyadh and across Saudi Arabia in achieving ISO 9001 certification, CE Mark compliance, and sustainable operational excellence through structured quality frameworks, risk-based thinking, and performance-driven strategies.

Specialized in Digital QMS implementation, KPI standardization, internal audit leadership, supplier quality development, and Lean Six Sigma process optimization. Leveraging Power BI dashboards and ERP integration to convert quality data into measurable business results, cost reduction, and continuous improvement.

0 Years Experience

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Education

Education

2013-2018

B.Sc. Mechanical Power Engineering

Minufiya University

Built a solid foundation in mechanical power systems, thermodynamics, and manufacturing principles, supporting my later specialization in quality engineering and continuous improvement.

Career Journey

Career Journey

A progressive career in mechanical engineering and quality management, focused on continuous improvement, operational excellence, and building effective QA/QC systems.

2018-2020

Mechanical Engineer

Freelancer

Delivered independent mechanical engineering consulting services, providing technical design validation, simulation support, and client-focused problem solving across multiple projects.

2020-2022

Quality Control Engineer

Elaraby Group

Monitored and controlled manufacturing quality across multiple production lines, analyzing defect trends and implementing corrective actions to improve process stability and product conformity.

2022-2023

Quality Assistant Manager

Eibla For Energy

Led the Quality Systems Management function, supervising cross-functional teams and implementing continuous improvement initiatives to enhance operational efficiency, reduce defects, and strengthen compliance with ISO 9001 standards.

2023-2025

Senior QA/QC Engineer

Eibla For Energy

Led end-to-end QA/QC activities across energy and construction projects, ensuring full compliance with project specifications, ITPs, and international standards.

2025-Present

Senior Quality Engineer & Organizational Improvement Lead

Yuksel Saudia

Led enterprise-level quality and organizational improvement initiatives, driving Digital QMS implementation, KPI standardization, and cross-functional performance optimization across project teams.

Skills

My Skills

Comprehensive expertise in quality management, engineering tools, international standards, and data-driven operational improvement across manufacturing and industrial environments.

Quality Assurance
Quality Assurance
Quality Control
Quality Control
Lean Six Sigma
Lean Six Sigma
TQM
TQM
FMEA
FMEA
PPAP
PPAP
QMS Development
QMS Development
ISO 9001
ISO 9001
Supplier Quality
Supplier Quality
ITP / PQP / NCR
ITP / PQP / NCR
COPQ
COPQ
Pre-mass Production Inspection
Pre-mass Production Inspection
Data Analysis
Data Analysis
Power BI
Power BI
SAP S/4HANA
SAP S/4HANA
SPC
SPC
AutoCAD
AutoCAD
SolidWorks
SolidWorks
Revit
Revit
MATLAB
MATLAB
ANSYS Fluent
ANSYS Fluent
Minitab
Minitab
HVAC
HVAC
Firefighting
Firefighting
Plumbing Design
Plumbing Design
Microsoft Excel (Advanced)
Microsoft Excel (Advanced)
Communication
Communication
Problem Solving
Problem Solving
Negotiation
Negotiation
Time Management
Time Management
Process Improvement
Process Improvement

Services

Services

Comprehensive quality engineering and digital transformation consulting services tailored to your industry needs

ISO 9001 & CE Mark Implementation

QMS Audits & Supplier Quality

Lean Six Sigma Optimization

Power BI Dashboards & Analytics

Digital QMS Training

Digital Transformation

Projects

Key Projects & Case Studies

A showcase of quality engineering excellence and digital innovation across industries

2025

Digital QMS Transformation

Yuksel Saudia

Led the digital transformation of the QA/QC department by building a fully integrated Digital QMS aligned with ISO 9001 standards.

Key Results:
  • 70% reduction in reporting time
  • 20% improvement in inspection consistency
  • Full documentation traceability
  • Data-driven executive decision support
2023-2024

Quality Analytics Dashboard

Multiple Clients

Designed and deployed interactive Power BI dashboards integrating production, quality, and market performance data into a centralized analytics platform. Connected ERP systems and live production metrics to enable real-time KPI tracking and performance monitoring across departments.

Key Results:
  • Enabled real-time quality and production monitoring
  • Reduced manual reporting time and human errors
  • Improved cross-functional transparency
  • Supported faster executive decision-making
2022

Lean Six Sigma COPQ Reduction

Elaraby Group

Directed a Lean Six Sigma initiative targeting Cost of Poor Quality (COPQ) across multiple production lines. Applied root cause analysis, SPC methodologies, and process capability studies using Minitab to eliminate recurring defects and optimize inspection checkpoints.

Key Results:
  • Reduced COPQ by up to 50% annually
  • Decreased defect cost from 25,000 to 5,500 LE per month
  • Improved process PPM by 50%
  • Enhanced production efficiency across 100+ product lines
2021-2023

ISO 9001 & CE Mark Implementation

Elaraby Group

Built the factory’s Quality Management System from the ground up, establishing full documentation control, internal audit programs, CAPA processes, and compliance frameworks aligned with ISO 9001 and CE Mark requirements. Led cross-functional training and certification readiness initiatives.

Key Results:
  • Achieved first-ever ISO 9001 certification for the factory
  • Successfully obtained CE Mark export license with zero nonconformities
  • Audited and standardized 50+ operational processes
  • Trained 20+ engineers and technicians on quality systems
2024

Supplier Quality Program

Multiple Clients

Developed and implemented a structured Supplier Quality Management Program to enhance incoming material quality and ensure compliance with technical and regulatory standards. Established supplier evaluation criteria, audit schedules, and performance scorecards.

Key Results:
  • Improved supplier compliance and material acceptance rate
  • Reduced incoming defects and rework costs
  • Standardized supplier evaluation framework
  • Strengthened long-term supplier partnerships
2020-2024

3D Engineering Simulations

Elaraby Group

Conducted advanced 3D modeling and engineering simulations to analyze product performance and optimize design parameters. Utilized ANSYS and SolidWorks to validate mechanical integrity, thermal behavior, and structural reliability before mass production.

Key Results:
  • Reduced design iteration cycles
  • Improved product reliability and durability
  • Minimized trial-and-error manufacturing costs
  • Enhanced collaboration between R&D and production teams

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Insights

Quality Insights

Strategic perspectives on building sustainable quality culture and operational excellence.

2026 Ahmed Khalawy

Audit-Ready vs Audit-Fear: The Real Difference Between Strong & Weak Factories

Some factories panic at the word “Audit.” Others operate every day as if one could happen at any moment. One works for the certificate. The other builds lasting quality and customer trust. Click to read the full discussion on LinkedIn.

2026 Ahmed Khalawy

ISO Certified… But Is It Truly Quality-Driven?

ISO certification confirms that a system exists — but it does not always guarantee consistent execution. Real quality is not a certificate; it is a daily commitment embedded in culture and behavior. Click to read the full insight on LinkedIn.

2026 Ahmed Khalawy

Quality Control Detects Defects. Quality Assurance Prevents Them.

QC identifies defects after they occur. QA builds systems that prevent them from happening in the first place. Sustainable quality is not about fixing problems — it is about designing processes that avoid them. Click to read the full insight on LinkedIn.

0 Years Experience
0 Product Lines Managed
0 Team Members Led
0 Processes Audited

Partner in Quality & Operational Excellence

Driving ISO 9001 implementation, Lean Six Sigma optimization, and Digital QMS transformation across industrial and construction sectors.

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Contact

Contact Me

Feel free to reach out for collaboration, professional inquiries, or to discuss opportunities in quality and mechanical engineering.

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Contact Number

+966 597 766 864

Email Address

contact@ahmedkhalawy.com

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Ahmed Khalawy